Body armor has a finite service life. Factors like ultraviolet light exposure, humidity, repeated flexing, and improper storage can degrade its protective materials over time. Most manufacturers recommend replacing soft armor panels every 5 years, even if they have never been impacted, as the ballistic fibers can weaken.
Hard armor plates have a longer lifespan but must be inspected regularly for cracks or delamination. Any armor that has sustained a significant impact must be replaced immediately, even if no damage is visible. Establishing a strict lifecycle management protocol is essential for agencies to ensure the absolute reliability of the equipment their personnel trust with their lives.











